manufacturing process

The production of our hand-crafted wooden model ships using the traditional frame and plank construction method is a complex process that takes around 100 hours. Each model is made with the utmost care and attention to detail to create an authentic image of maritime craftsmanship.

The work begins with a detailed analysis of the construction plans. These plans contain the detailed dimensions and contours of the model, especially the frames and planks that form the core of the traditional construction method. The material used, usually high-quality balsa wood or other easily workable wood, is carefully prepared and cut into the required shapes and sizes.

A key step is the construction of the frame. The frames, which serve as cross braces and define the outline of the hull, are precisely cut and assembled along the keel - the backbone of the ship. This frame gives the model its basic structure and ensures stability. The construction of the frames is one of the key techniques in traditional ship modeling, as it determines the shape and strength of the entire hull.

After the frame has been built, the complex process of planking follows. This involves thin wooden planks, carefully cut to size and smoothed, being applied to the frame one after the other. Each plank is attached to the frames with precision and gently bent to replicate the elegant, curved shape of the hull. This step requires particular precision and experience to ensure an even and dense layer of wood that gives the hull its characteristic strength and smooth surface.

After the planking, the hull is sanded and smoothed to achieve a flawless surface. The deck of the model is then built, which is also made using planking from narrow strips of wood. The deck is followed by the various superstructures such as cabins, hatches and stairs, which are carefully assembled to complete the model in all its detail.

In the following steps, fine details such as masts, railings, anchors and other decorations are added. These small but important components are often made by hand to ensure that they blend harmoniously into the overall picture. Finally, the entire model is coated with a protective layer of wood sealant or varnish to protect the wood and achieve a sophisticated finish.

Thanks to the traditional frame and plank construction method and the complex manual work, it takes around 100 hours to produce a model ship. This intensive working time enables us to create a unique work of art that masterfully reflects the traditional shipbuilding technique in miniature form.